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Xterra body and trim - service manual

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body and trim service manual for the 2000 nissan xterra
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  BODY & TRIMSECTION BT CONTENTS PRECAUTIONS ...............................................................2Service Notice..............................................................2Supplemental Restraint System (SRS) ″  AIRBAG ″  ............................................................................2 PREPARATION ...............................................................3Special Service Tools..................................................3Commercial Service Tools...........................................3 SQUEAK AND RATTLE TROUBLE DIAGNOSES .........4Work Flow....................................................................4 CUSTOMER INTERVIEW ...........................................4 DUPLICATE THE NOISE AND TEST DRIVE ................5 CHECK RELATED SERVICE BULLETINS ...................5 LOCATE THE NOISE AND IDENTIFY THE ROOTCAUSE .....................................................................5 REPAIR THE CAUSE .................................................5 CONFIRM THE REPAIR .............................................6Generic Squeak and Rattle Troubleshooting..............6 INSTRUMENT PANEL ................................................6 CENTER CONSOLE ..................................................6 DOORS .....................................................................6 TRUNK .....................................................................7 SUNROOF AND HEADLINER .....................................7 SEATS ......................................................................7 UNDERHOOD ...........................................................7Diagnostic Worksheet..................................................8 CLIP AND FASTENER ..................................................10Description.................................................................10 BODY FRONT END .......................................................12Removal and Installation...........................................12 FRONT BUMPER ASSEMBLY ..................................12 BODY REAR END AND OPENER ................................15Removal and Installation...........................................15 REAR BUMPER ASSEMBLY ....................................15 FRONT DOOR ...............................................................18Overhaul ....................................................................18 REAR DOOR .................................................................19Overhaul ....................................................................19 INSTRUMENT PANEL ASSEMBLY .............................20Removal and Installation...........................................20 SIDE AND FLOOR TRIM ...............................................24Removal and Installation...........................................24 DOOR TRIM ...................................................................27Removal and Installation...........................................27 ROOF TRIM ...................................................................30Removal and Installation...........................................30 BACK DOOR TRIM .......................................................31Removal and Installation...........................................31 EXTERIOR .....................................................................32Removal and Installation...........................................32 FRONT SEAT ................................................................37Removal and Installation...........................................37 REAR SEAT ...................................................................38Removal and Installation...........................................38 SUNROOF ......................................................................39Removal and Installation...........................................39 WINDSHIELD AND WINDOWS ....................................40Removal and Installation...........................................40 REMOVAL ...............................................................40 INSTALLATION ........................................................40 WINDSHIELD ..........................................................41 REAR SIDE WINDOW ..............................................42................................ REAR VIEW MIRROR ...................................................44Removal.....................................................................44Installation..................................................................44 DOOR MIRROR .............................................................45Removal and Installation...........................................45 CAB AND REAR BODY ................................................46Body Mounting...........................................................46 BODY (ALIGNMENT) ....................................................47Alignment...................................................................47 ENGINE COMPARTMENT ........................................48 UNDERBODY ..........................................................50 GIMA EMLCECFECLMT ATTF PD AX SUBRSTRSHA SCELIDX   Service Notice NGBT0001 ¼ When removing or installing various parts, place a cloth or padding onto the vehicle body to preventscratches. ¼ Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soilor damage them. ¼ Apply sealing compound where necessary when installing parts. ¼ When applying sealing compound, be careful that the sealing compound does not protrude from parts. ¼ When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-vention measures. Supplemental Restraint System (SRS) “AIRBAG” NGBT0002  The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along witha seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.The Supplemental Restraint System consists of driver air bag module (located in the center of the steeringwheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt pre-tensioners, a diagnosis sensor unit, a crash zone sensor (4WD models), warning lamp, wiring harness andspiral cable. Information necessary to service the system safely is included in the RS section of this ServiceManual. WARNING: ¼ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or deathin the event of a collision which would result in air bag inflation, all maintenance should be per-formed by an authorized NISSAN dealer. ¼ Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and AirBag Module, see the RS section. ¼ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in thisService Manual. Spiral cable and wiring harness (except “SEAT BELT PRE-TENSIONER”) coverwith yellow insulation either just before the harness connectors or for the complete harness arerelated to the SRS. PRECAUTIONS Service Notice  BT-2  Special Service Tools NGBT0027  The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.Tool number(Kent-Moore No.)Tool nameDescription(J-39570)Chassis Ear ABT465 Locating the noise(J-43980)Nissan Squeak and RattleKit ABT474 Locating the noise Commercial Service Tools NEBT0028  Tool number(Kent-Moore No.)Tool nameDescription(J-39565)Engine Ear ABT466 Locating the noise GIMA EMLCECFECLMT ATTF PD AX SUBRSTRSHA SCELIDX  PREPARATION Special Service Tools  BT-3  NGBT0026  Work Flow NGBT0026S01 ABT488 CUSTOMER INTERVIEW NGBT0026S0101 Interview the costumer, if possible, to determine the conditions that exist when the noise occurs. Use theDiagnostic Worksheet during the interview to document the facts and conditions when the noise occurs andany customers comments; refer toBT-8. This information is necessary to duplicate the conditions that existwhen the noise occurs ¼ The customer may not be able to provide a detail description or location of the noise. Attempt to obtain allthe facts and conditions that exist when the noise occurs (or does not occur). ¼ If there is more than one noise in the vehicle , be sure to diagnose and repair the noise that the costumeris concerned about. This can be accomplished by test driving the vehicle with the costumer. ¼ After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteris-tics are provided so the customer, service adviser and technician are all speaking the same language whendefining the noise. ¼ Squeak-(Like tennis shoes on a clean floor)Squeak characteristics include the light contact / fast movement / brought on by road conditions / hard sur-faces = higher pitch noise / softer surfaces = lower pitch noises / edge to surface = chirping. ¼ Creak-(Like walking on an old wooden floor)Creak characteristics include firm contact / slow movement / twisting with a rotational movement / pitchdependent on materials / often brought on by activity. ¼ Rattle-(Like shaking a baby rattle)Rattle characteristics include the fast repeated contact / vibration or similar movement / loose parts / missingclip or fastener / incorrect clearance. ¼ Knock-(Like a knock on a door)Knock characteristics include hollow sound / something repeating / often brought on by driver action. ¼ Tick-(Like a clock second hand)Tick characteristics include light contact of light material / loose components / can be caused by driver actionon road conditions . ¼ Thump-(Heavy, muffled knock noise)Thump characteristics include softer knock / dead sound often brought on by activity. ¼ Buzz-(Like a bumble bee)Buzz characteristics include high frequency rattle / firm contact ¼ Often the degree of acceptable noise level will vary depending upon the person.Anoise that you may judgeas acceptable may be very irritating to the costumer. ¼ Weather conditions, especially humidity and temperature, may have a great effect on noise level. SQUEAK AND RATTLE TROUBLE DIAGNOSES Work Flow  BT-4
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